Transforming Industrial Maintenance with MyPortal3E: A Case Study
The industry is undergoing transformation driven by technological advancements that are revolutionizing operations and maintenance into smarter, more predictive processes.
Granarolo, a major player in the dairy industry, partnered with Clauger Technofrigo to demonstrate how expertise in cold management and advanced monitoring technologies can lead to significant advancements. This article explores the successful integration of MyPortal3E by Clauger and how it elevates preventive maintenance to a new level.
Challenges Faced by Granarolo:
Granarolo grappled with maintaining operational efficiency in its refrigeration installations while ensuring high-quality production. The need to prevent unexpected interruptions and reduce energy consumption was critical.
Custom Solution Leveraging Clauger’s Expertise:
Drawing on Clauger’s cold management expertise, a tailored solution was implemented: the installation of 16 vibration sensors on compressors and pumps at Granarolo. These devices, connected to MyPortal3E, provide continuous monitoring, allowing detailed analysis of vital supplementary data, including temperature, pressure, and rotational speed.
Crucial Role of Clauger:
As a cold management expert, Clauger aggregates and analyzes key data related to compressor operation. This expertise not only prevents breakdowns but also optimizes mechanical maintenance planning. By precisely adjusting the revision frequency based on real wear and operational data, Clauger helps Granarolo achieve significant savings in both maintenance costs and energy consumption.
Key Features and Benefits of MyPortal3E:
Centralized Data and Intelligence:
MyPortal3E centralizes data from various sensors, providing a unique platform for analysis and interpretation, bolstered by Clauger’s expertise in the cold sector.
Advanced Predictive Maintenance:
Vibrational monitoring, combined with performance data analysis, predicts potential failures, minimizing unplanned downtime.
Optimization of Mechanical Revisions:
Adjusting revision schedules based on collected data enables more efficient resource management and substantial cost savings.
Energy Savings:
Precise monitoring and analysis of operational data lead to improved energy efficiency, significantly reducing costs.
The Result:
The integration of MyPortal3E, supported by Clauger’s cold domain expertise, transformed maintenance and facility management at Granarolo. This synergy not only enhanced the reliability and performance of refrigeration systems but also led to a notable reduction in operational costs.
Conclusion:
The collaboration between Granarolo and Clauger, centered around MyPortal3E, perfectly illustrates the impact of technology and specialized expertise on operational efficiency. The emphasis on vibrational monitoring, enriched by Clauger’s cold management expertise, represents a significant advancement in optimizing industrial processes, paving the way for smarter preventive maintenance and more sustainable operations.
Do You Have a Need?
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